Why Choose MMA Flooring for Walk-in Freezers and Cold-Storage Buildings?

Cold-storage facilities and walk-in freezers operate under extreme conditions that present unique challenges for flooring. Slip hazards, chemical exposure, impact damage and adhesion issues are just a few of the common problems in these environments. Choosing the right flooring material is essential to maintaining a safe, durable and efficient workspace.

Methyl methacrylate (MMA) flooring is a top choice for walk-in freezers and cold-storage buildings due to its rapid curing time, cold-temperature installation, and exceptional durability. Let’s explore why MMA flooring outperforms other options, such as epoxy, and why it’s the best investment for cold-storage applications.

Challenges with flooring in walk-in freezers and cold storage facilities

The extreme temperatures and heavy use of cold-storage facilities lead to several flooring issues:

1. Slip hazards

Cold storage environments are prone to moisture accumulation, ice formation and condensation. These factors make floors dangerously slippery for workers and equipment, increasing the risk of accidents and injuries.

2. Chemical damage

Cleaning agents used in food storage areas, along with accidental spills from food products, degrade some flooring materials over time. If the flooring lacks chemical resistance, it cracks, stains or deteriorates prematurely.

3. Impact damage

Cold storage facilities frequently use forklifts, carts and heavy pallets. The weight and constant movement of this equipment leads to surface wear, chipping and cracking in conventional flooring systems.

4. Abrasion and wear

Continuous foot traffic and vehicle movement in freezers and cold rooms accelerate the breakdown of floor coatings, exposing the underlying concrete to further damage.

5. Adhesion problems

Many flooring materials struggle to bond effectively in freezing temperatures. If the adhesion is weak, the flooring may delaminate, leading to costly repairs and unsafe working conditions.

Why MMA flooring is ideal for cold storage

Methyl methacrylate flooring is a high-performance acrylic resin system that is widely used in cold-storage facilities due to its fast installation, durability and superior resistance to harsh conditions.

How MMA flooring is installed

MMA flooring is installed in multiple layers to create a seamless, long-lasting surface:

1. Primer: Ensures strong adhesion to the concrete substrate, even in cold or damp conditions.

2. Body Coat: Provides the bulk of the flooring system’s strength, including impact and chemical resistance.

3. Topcoat: Seals the surface to enhance durability, hygiene, and slip resistance.

 

Key Benefits of MMA flooring for walk-in freezers and cold storage facilities

1. Cold-temperature installation

Unlike many other flooring solutions, MMA can be installed and cured in freezing temperatures (as low as -20°F / -29°C). This makes it perfect for walk-in freezers and refrigerated warehouses where maintaining low temperatures is essential.

2. Rapid cure time

MMA flooring cures in as little as 60 minutes, allowing businesses to minimize downtime. Epoxy and polyurethane coatings can take several days to cure, leading to disruptions in operations.

3. Exceptional adhesion

MMA bonds effectively to concrete and other substrates, even in damp and cold conditions. This strong adhesion prevents delamination, ensuring long-term performance.

4. Seamless and hygienic surface

The seamless nature of MMA flooring eliminates joints and cracks where bacteria, mold, and contaminants can accumulate. This makes it an excellent choice for food storage facilities and other hygiene-sensitive environments.

5. Slip resistance

MMA flooring can be customized with anti-slip additives to reduce the risk of slips and falls, even in wet or icy conditions.

6. Thermal shock resistance

Unlike some flooring materials that crack under sudden temperature fluctuations, MMA flooring is highly resistant to thermal shock, making it ideal for environments that experience frequent temperature changes.

7. Moisture and chemical resistance

MMA flooring resists moisture infiltration and exposure to harsh chemicals, including cleaning agents, oils, and food acids. This ensures a longer lifespan and lower maintenance costs.

8. Impact and abrasion resistance

Designed to withstand heavy foot traffic and forklift loads, MMA flooring resists cracking, chipping, and surface wear, extending its durability in high-traffic areas.

9. UV and yellowing resistance

Unlike some flooring systems that discolor over time, MMA is UV-resistant and maintains its original appearance even in harsh environments.

10. Long lifespan

Thanks to its superior durability, MMA flooring has a longer lifespan compared to many other flooring options, reducing the need for frequent repairs or replacements.

MMA flooring vs. epoxy: Which is better for cold storage?

While epoxy flooring is a common choice for industrial applications, MMA flooring offers several advantages in cold storage settings:

Feature	MMA Flooring	Epoxy Flooring
Cold-Temperature Installation	✅ Cures in freezing temperatures	❌ Requires warmer conditions
Curing Time	✅ 60 minutes	❌ 24-72 hours
Adhesion in Cold/Damp Conditions	✅ Bonds well to concrete	❌ May struggle to bond properly
Moisture & Chemical Resistance	✅ Excellent resistance	❌ Susceptible to some chemicals
Durability & Impact Resistance	✅ Highly resistant	❌ Can crack under heavy impact

For businesses that need minimal downtime, superior performance in cold conditions, and long-term durability, MMA flooring is the clear winner.

Conclusion: Upgrade your cold-storage flooring with MMA

Walk-in freezers and cold-storage buildings require flooring that withstands extreme temperatures, heavy loads and constant exposure to moisture and chemicals. MMA flooring offers unmatched benefits, including cold-temperature installation, rapid cure time, seamless hygiene, slip resistance and exceptional durability.

If you’re looking for a long-lasting, low-maintenance flooring solution that keeps your facility safe and efficient, MMA flooring is the ideal choice.

And if you are ready to upgrade your cold-storage flooring, contact RIO Flooring Systems today to learn more about our MMA flooring solutions, and to get a customized recommendation for your facility.